Kettle Inspection
Kettle Inspection Services
Inspect your kettle without a pump out
The Furphy Difference: Managing the condition of your galvanizing kettles shouldn’t cost you days of lost production while you pump out to take a look in. A kettle inspection with J. Furphy & Sons Group uses world-class technology to capture conditions in high definition so they can be accurately reported, assessed, and repaired by our specialist team. No days or weeks of downtime. Just fast, non-intrusive and comprehensive inspections that go above and beyond to keep your productivity flowing with expertise that turns data into decisions.
What we do
Specialist kettle inspections that take hours, not weeks.
Our kettle inspection service uses specialised equipment to comprehensively test and manage the complex risks of your galvanizing kettles. The technology we use gives you accurate insight into thinning patterns and rates, heat shield integrity, and threats such as dross corrosion. All within hours, and all without the unnecessary expense and risky process of a pump-out.
With end-to-end kettle management from detailed visual and remote inspection through to condition assessment, design engineering, and specialist site repair, we’ll have the answers and deliver the solutions so you can get on with production.
With end-to-end kettle management from detailed visual and remote inspection through to condition assessment, design engineering, and specialist site repair, we’ll have the answers and deliver the solutions so you can get on with production.
Remote and visual inspections
Specialised repairs
Condition assessments
Design engineering assessments
Kettle inspection device (KID)
Industries
Galvanizers around Australia
Our team works with galvanizers across a wide range of operations and scales throughout Australia who need kettle inspections without the downtime.
Transport & Logistics
Energy & Utilities
Construction
Infrastructure & Government
Manufacturing & Industrial
Dairy & Food Processing
Agriculture & Rural
Recent Projects
A snapshot of our recent work across Australia
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Our step-by-step process
1
Schedule the inspection: Order and arrange your KID service with our specialist team.
2
Position probe over kettle: Using existing facility cranes to minimise risk and delay.
3
Immerse probe in molten zinc: No cooling or pump-out needed.
4
Collect ultrasonic readings: Up to 600 readings across 6–8 hours.
5
Generate a kettle wear map: Based on collected thickness data providing condition insights.
6
Issue preliminary report: Delivering it to you promptly so you’re in the loop.
7
Issue final detailed report: Includes thorough analysis, operative recommendations, and next steps.
Resources
Access the specifications, guides, and practical advice you need to help you scope, plan, and deliver your project.
Frequently Asked Questions - Kettle Inspection
Do we need to pump out the molten zinc?
No. The KID probe operates directly in molten zinc.
How long does a kettle inspection take?
Between 6 to 8 hours, collecting up to 600 readings.
How accurate are the inspection results?
Data accuracy of ±0.7 to 1.5mm is provided in reports.
How often should a kettle inspection be performed?
Every two to three years for optimal predictive monitoring.
Ready to move a project forward?
Talk to our team about your kettle inspection needs.
